Australian Institute of Energy 9th Australian Coal
Science Conference
SOLUTIONS FOR INDUSTRY
Brisbane, Queensland
Australia
November, 2000
Conference and Purpose
The Conference stressed the use of coal science to solve industrial
problems. This conference presented the opportunity for coal scientists
and coal consultants, personnel from the coal, steel and utility
industries and students to present their work and meet and discuss
problems of coals use and their solutions.
Papers
Proceedings
The proceedings CD ROM $50 can be ordered by emailing the AIE

Burning
Self-heating Rates of Australian and New
Zealand Low Rank Hard Coals
B Beamish, A Coope, University of Queensland, Brisbane; M Barakat and
J St George University of Auckland, New Zealand
Self-heating rates have been determined for New Zealand and Australian
subbituminous coals using an adiabatic oven. New Zealand
subbituminous coals yield self-heating rate indices in excess of 14
ºC/h. There is a distinct rank relationship in the samples
tested, which shows that as rank decreases the self-heating rate
increases. Strip samples taken from the Callide Coalfield of
Queensland indicate that the freshly exposed subbituminous coal has a
self-heating rate index (R70) in excess of 5 ºC/h. Intraseam
variation is also present, which appears to relate to the presence of
sideritic layers in the coal. The difference in self-heating propensity
between the New Zealand and Australian coals can be attributed to the
greater inertinite content of the Australian coals, which tends to
inhibit the self-heating process.
Mathematical Modelling of Propane Combustion
in a Fluidised-bed Gasifier
Davide Ross, Hong Ming Yan and Dong-ke Zhang CRC Clean Power from
Lignite Melbourne
A mathematical model for a bubbling fluidised-bed coal gasifier was
developed for simulating the performance of a laboratory-scale gasifier
with feeds of both Yallourn char and propane by incorporating propane
decomposition and combustion reactions and reaction kinetics.
Model predictions of the in-bed axial gas concentration profiles for O2,
CO, CO2, CH4, and C3H8 compared well, except for the minor gas species
of both C2H4 and C3H6, to the experimental data at operating bed
temperatures of 850oC and 950oC, respectively. In contrast, the
predicted gas species show a poor agreement with the experimental data,
particularly for the carbon oxide species at 750oC. Most importantly,
the addition of propane to simulate the volatile matter released from
coal devolatilisation process results in an increase in the proportion
of oxygen consumed by homogeneous combustion. This leads to an
increase in an availability of char for char gasification reactions,
subsequently showing an increase in carbon conversion due to
gasification over the sole gasification of char. This further
demonstrates the importance of incorporating homogenous combustion into
the model for correctly predicting the gasifier performance,
particularly for coal with high volatile content. However, the
information regarding the measured temperature profiles of gases in the
fluidised-bed coal gasifier has been neither measured in the experiments
nor found in the literature, and this leads to some difficulties for the
verification of the predicted temperature profiles from the
model.
Thermally Induced Change in the
Macromolecular Structure of Coal
H Kumagai, K Tanabe and T Chiba Hokkaido University, Japan
The effects of heating rate on the change in associated molecular
structure of slightly-coking coal, Witbank coal, was investigated.
Spin-spin relaxation phenomenon of the coal during heat treatment was
observed using in-situ pulsed 1H-NMR. The fractional intensity and
spin-spin relaxation time for mobile component has changed with rapid
heating treatment up to 644K. The results indicate that change in
the associated macromolecular structure of coal has strongly affected
with heating rate.
CAMD Study on the Change in the Pore Size
Distribution of Brown Coal along with a Progress of Moisture
Release
H Kumagai Hokkaido University, Japan; and K Nakamura Osaka Gas Co
Ltd, Japan
A computer-aided molecular design (CAMD) method was utilized to evaluate
the change in the physical and chemical characteristics of brown coal
along with a progress of moisture release. The results indicated
that the removal of water molecules results in a drastic change in the
density of cell which contain coal model molecules and water molecules
at the final stage of moisture removal. Size distribution of
micropore stuffed with water molecules shifted slightly toward a smaller
radius up to 80% of moisture removal. Then, the distribution
became broader and mean pore radius increased from extent of moisture
removal of 80%. This increase in mean pore radius well
corresponded to the change in the density of cell. The results
appeared to represent the characteristics of the brown coal, at least
change in the density and pore size distribution along with a progress
of moisture release.
Acidic Functional Groups in Brown
Coal
L Clemow CRC for Clean Power from Lignite, Monash University,
Melbourne; W Jackson Monash University, Melbourne ; R Sakurovs CSIRO
Division of Energy, Sydney and
D Allardice Allardice Consulting, Victoria
The heterogeneous nature of brown coal has led to lengthy but unresolved
discussions as to its structure. To obtain some concrete
information, we have been studying the acidic oxygen functional groups
by aqueous and non-aqueous titrations. These results are of
practical importance in determining coal-water interactions which
underpin the hydrophilic nature of the coal and could lead to improved
understanding of drying processes which are critical to the development
of more efficient power generation technologies. A number of
methods for determining acidic oxygen in brown coals were
examined. It was found that the best techniques for measuring the
acidic oxygen functionality were barium exchange based aqueous
titrations modified from well known methods. Results obtained
using these techniques and their implications for explaining the
structure of brown coal will be discussed.
Percolative Fragmentation of Char particles
During Gasification
B Feng and S Bhatia University of Queensland, Brisbane;
Three Australian cola chars were observed under an optical microscope
after gasified at various temperatures (450 – 600 C) in air to
various conversions. Many fragments were observed at low
conversions (55%) during gasification even under chemical control.
The fragments appear earlier when diffusion becomes important.
These results indicate percolative fragmentation. This is
supported by the percolations behavior of the variations of the
electrical resistivity with the conversions, ie the electrical
resistivity initially increase only slightly with the conversion, until
at a certain conversion it rises sharply. The percolations models
satisfactorily predicted the behavior of the electrical
resistivity.
Effect of Heat Treatment of Reactivity and
Structure of an Australian Semi-anthracite
B Feng and S Bhatia University of Queensland, Brisbane
J C. Barry The University of Queensland Brisbane
An Australian coal was observed under a high resolution transmission
electron microscopy (HRTEM) after heat treatment at various temperatures
(950 – 1150 °C) for various times (2 minutes to 12 hours).
While the internal structure of pure carbon in coal char is highly
disordered, the carbon near the iron particles shows graphite structure.
The clay in coal char also slightly enhanced the ordering of carbon at
the interface of carbon/clay. The results suggest catalytic
graphitization with iron being the major catalyst. This is supported by
the observation that the fraction of organized carbon by x-ray
diffraction (XRD) increases with the heat treatment temperature and
heating time for the raw coal char, while it does not change
significantly for the ash-free coal char. The electrical resistivity
(ER) shows the same behavior, i.e the ER for the raw coal char decreases
with heat treatment temperature and heating time, while the ER for
the ash-free coal char does not change significantly, suggesting the
occurrence of catalytic graphitization.
Hydrogen Chemisorption and Desorption at
Carbon Sites
Y Otake University of Queensland, Brisbane; and R Jenkins University
of Vermont, USA
Edge carbon atoms responsible for the existence of oxygen surface
complexes on a microporous carbon have been studied further by hydrogen
chemisorption experiments. Results indicate that hydrogen can be
chemisorbed exclusively at newly created edge carbon atoms that are
generated by thermal decomposition of a specific type of CO-evolving
surface complex.
Leachability of Fly Ash
S McEvoy, J Killingley and L Dale CSIRO Energy Technology,
Sydney
The leachability of elements from fly ash has historically been
determined using batch methods such as the Synthetic Ground Water
Leaching Protocol (SGLP) or Toxicity Characteristic Leaching Procedure
(TCLP) USEPA SW-846 Method 1311. These batch methods extract the fly ash
with a single fixed volume of solution in a well mixed but closed
system. While these methods often provide useful information as to the
degree of leachability of many major and trace elements, they fail to
compensate for temporal changes in conditions as fly ash is leached. The
effects of changes in pH, the variation in relative solubilities and the
subsequent inhibition of release of trace elements associated with
phosphate and sulphate compounds have a considerable impact on
composition of leachates from a dynamic open system. Additionally, the
batch leaching methods, which require an extraction with a liquid to
solid ratio (L:S) of 20:1, provide little indication of the true
concentrations or volumes required to leach many elements. Column
leaching work in our laboratories in association with the Black Coal CRC
and ACARP has indicated that leaching of many major and trace elements
from fly ash is complete with as little as 0.5 to 2 L:S.
Other environmentally significant elements are delayed in their
leaching. In some columns, for reach their maximum levels after 5 or
more L:S volumes. These elements are not well characterised by the batch
methods due to their poor leachability into the strong common ion
environment of the batch methods.
This work describes some of the observations and data resulting from a
comparative column / batch method study and offers the column technique
as an alternative method that could provide a strong predictive tool for
the long term leachability of many elements from fly ash dams associated
with power stations.
Coal/Water
On the Shear Dependent Flow Properties of Victorian Brown
Coal
T Kealy and C Tiu CRC for Clean Power from Lignite,
Melbourne
Victorian brown coal has complex rheological properties exhibiting
gradual, irreversible changes from granular solid to stiff paste through
the application of shearing forces. It has been suspected for some
time that these interesting rheological changes take place as a result
of the liberation of intraparticle water, contained in the void spaces
of porous, friable coal particles.
This work outlines a new technique for lignite rheology assessment,
based on torque measurement at the shaft of a laboratory scale,
instrumented kneading mixer for a typical brown coal, mined in the
Latrobe Valley, Victoria, Australia. It is demonstrated that this
technique yields reliable and reproducible data, allowing prediction of
the sheared coal product flow properties even at low shear rates where
previous attempts at characterisation have been unsuccessful or
unreliable.
Typical samples of run-of-mine lignite have been subjected to shearing
forces in the apparatus and the effects of processing parameters such as
particle size and the duration and intensity of shearing have been
analysed in terms of their effect on the behaviour of lignite.
Properties such as the point at which the mixture may be said to change
from a solid to a stiff paste and the interdependence of this phenomenon
with particle size and measured flow properties, are documented and
examined in terms of the time and power input required to obtain
them. It has been found that particle size has decreased by
several orders of magnitude after low power inputs, to 7.2 mm.
Decreases are at a much reduced rate thereafter. Tentative
explanations regarding the interdependence of rheology and processing
parameters are suggested. A three-stage model is proposed, with
grinding, grinding/shearing and shearing stages apparent from the
experimental evidence.
Steam Reforming of Rapid Pyrolysis Char from
Brown and Sub-bituminous Coals
J Hayashi, H Takahashi, M Iwatsuki, K Morishita Hokkaido Universtiy,
Japan; C Li Monash University, Melbourne; A Tstsumi and T Chiba
University of Tokyo, Japan
Steam gasification of nascent rapid pyrolysis char from low-rank coals
was studied at 1123 – 1223 K employing a novel drop-tube/fixed-bed
reactor, into which a small amount of pulverized coals was injected and
it was rapidly pyrolyzed on a filter as a gas/solid separator. The
volatiles were swept in-situ out of the reaction zone through the filter
by a forced flow of atmospheric nitrogen/stream (47/53 in vol/vol) while
the particles remaining on the filter being exposed to the flow for a
desired period. Char from Yallourn brown coal underwent so rapid
steam gasification at 1173 K that its conversion reached 26 and 32% on
the basis of carbon in the nascent char in 5 and 10 s,
respectively. It was also found that the gasification decelerates
drastically at the char conversion around 80%, leaving residue much less
reactive that the initial char. Char from Taiheiyo sub-bituminous coals
was also steam-gasified rapidly and its conversion reached about 70 and
80% in 60 s at 1173 and 1223 K, respectively. The results of the
rate analysis suggested that the rapid pyrolysis of the coals forms
so-called ‘rapid carbon’ in nascent char that transforms
into less reactive material in a few hundred seconds at 1173 K
Estimation of Pore Size for Low Rank Coals
Sorbing Water Based on its Molecular Mobility
N Kudo, J Hayashi, and T Chiba Hokkaido University, Japan
and K Norinaga Tohuku University Japan
This paper proposes an application of proton magnetic resonance
relaxation analysis (MRRA) for estimating the size of pores in
water-sorbing coals on the basis o f the transverse relaxation
characte4ristics of water condensed in the po4res as the molecular
probe. Raw Yallourn brown coal (water content; 1.46 g-water/g-mf
coal and Beulah Zap lignite (0.53) were employed as the starting
materials and were partially or completely dried at 303K. The
samples with known water contents were subjected to the MRRA using a
Carr-Purcel/Meiboom-Gill(CPMG) pulse sequence. The results of the
analysis revealed that the initial amplitude of the CPMG signal
corresponds quantitatively to the total amount of ‘mobile’
proton. It was also found that there are three components with
different relaxation times (T2) that are attributed to free water, pore
water (freezable bound water and non-freezable water) and mobile coal
hydroxyls/carboxyles. The relaxation characteristics the components
where further analyzed based on a theory proposed by Brownstein and
Tarr, and finally the following conclusions could be reached. (i) pores
filled with pore water are slit-like rather than cylindrical in shape;
(ii) the dimensions of pores are about 3 nm and 2 nm for the raw
Yallourn and Beulah Zap, respectively; (iii) the pore dimension
decreases linearly with the content of pore water.
The Future of Brown Coal Drying Technologies
for Power Generation Comparison of Products from Various
Processes
G Favas, A Chaffee and W Jackson Monash University,
Melbourne
The deregulation of the Australian electrical supply industry, the
increase in competition between all electricity generators
(hydro-electricity, natural gas, black and brown coal) across the
national grid and the need to reduce greenhouse emissions have
necessitated improvements in brown coal utilisation for power
generation. The competitiveness of brown coal power generation will in
large part depend on the implementation of energy efficient drying
technologies for existing brown coal boilers, which currently burn coal
with a moisture content of 60%.
Three major drying technologies, Steam Drying (SD), Hydrothermal
Dewatering (HTD) and Mechanical Thermal Expression (MTE), were
investigated in batch and bench scale units.
Steam drying is an evaporative drying technology that utilises
superheated steam to remove water from high moisture coals at much lower
temperatures than HTD and MTE; however, the metal ash forming elements
remain in the final product. HTD and MTE are non-evaporative energy
efficient drying technologies that remove water from the coal as a
liquid, thus saving energy. An added advantage of these process is that
some of the water soluble inorganics, in particular Na, are leached out
from the coal, thus decreasing the inorganic content of the product
coal. The temperatures used in the HTD process are higher than in SD and
MTE (i.e. up to 320°C). In HTD, soluble organic material can also
leach out into the wastewater that, therefore, may require substantial
treatment. In the MTE process, in addition to heat, a mechanical force
is also applied to the system to facilitate the removal of water and
destroy the internal pore structure of the coal. A disadvantage of this
system is the high mechanical forces (e.g., 12MPa); but processing
temperatures are much lower (180°C to 200°C) than for HTD.
Products from each process have been subjected to a range of analyses,
including proximate and ultimate analysis, the composition of the
inorganics, helium density, surface area (CO2 adsorption), pore volume
(mercury porosimetry) and calorific value. The effectiveness of each of
the drying technologies in relation to the chemical and physical
structure of the coal has been evaluated.
Production of High Quality Coal Product from
a Low Quality Coal using a Modified Hydrothermal Dewatering
Technique
G Favas and W Jackson Monash University, Melbourne
A novel method of producing a very low porosity coal material from
highly porous Latrobe Valley raw brown coals has been developed using a
combination of hydrothermal and evaporative drying. Low porosity coal
was made in three different batch autoclave systems at temperatures of
320°C. Higher temperatures (up to 350°C) gave a small
additional decrease in porosity but these conditions were found
undesirable as the water vapour pressure and the loss of organic
material were significantly increased. Residence times as low as 5min
were found to be sufficient to give a densified coal product. The total
organic carbon leached into the wastewater during the process was
significantly lower than under pure hydrothermal dewatering conditions.
The low porosity coal product was found to give a coal water mixture
with a maximum coal concentration for a pumpable slurry of greater than
60%wt.d.b. in comparison to 45%wt.d.b. using conventional hydrothermal
dewatering. This paper will discuss the method of preparation, the
chemical transformations of the raw coal and the production of very
highly concentrated coal water slurries, with and without the use of
chemical additives.
Bound Water in Brown Coal
L Clemow W Jackson, CRC for clean power from lignite, Monash
University, Melbourne;
R Sakurovs CSIRO Division for Energy Technology, Sydney; and D
Allardice Allardice Consulting Victoria
A well known characteristic of brown coals is their strong affinity to
water, which is demonstrated by their high moisture content as mined,
high monolayer water capacity and high non-freezing water content.
It is therefore important to establish how these quantities relate to
the coal structure. For several coals, monolayer water capacity
was measured by equilibration at 15% relative humidity at 30°C and
the non-freezing water content by 1H nuclear magnetic resonance
spectroscopy (nmr) and differential scanning calorimetry (DSC).
These properties have been correlated with structural characteristics of
the same coals (elemental analysis, carboxyl and phenol content
determined by aqueous titration). It was found that both of these
properties and their ratio were primarily dependent on the carboxylic
acid concentration of the coal. The phenol groups were less
significant in this regard. Therefore to improve the
characteristics of brown coals, attention should be concentrated on
processes which enhance decarboxylation.
The Chemistry of Coal-Water Interactions:
and Theoretical and Experimental Investigations
A Chaffee, T Vu CRC for Clean Power from Lignite, Melbourne; and I
Yarovshy RMIT University, Melbourne
Compared to other coals, Victorian lignite is remarkably clean,
typically possessing low concentrations of inorganics and mineral
matter. Unfortunately, the high moisture content (60 – 70% wet
basis) means that a pre-drying process is required to remove most of the
water in the coal prior to combustion. Drying processes that remove the
water evaporatively require substantial energy, reducing the efficiency
of power generation from this fuel.
To assist the optimisation of drying processes it is important that
details of the coal structure and coal-water interactions be understood
in as full detail as possible.
Since lignite is a very complex heterogeneous material, the complexity
of the problem has been reduced through the use of
‘megafossil’ samples taken from the coal. Megafossils are
the discrete macroscopic remains of wood, leaves, resins, etc that can
be visually identified and hand-picked from the coal seam. Such
megafossils are chemically less heterogeneous than lignite as a
whole.
The physical structure of these fossil woods has been probed by
techniques such as helium pycnometry, mercury porosimetry and gas
adsorption. Likewise, the organic structure has been probed by elemental
analysis, DRIFT-IR, SS-NMR and TGA. On the basis of these results,
structural models of fossil wood are constructed and coal-water
interactions are simulated. The simulated results are compared
with measured isotherms of water adsorption.
Upgrading of Coal Derived Oil as
Transportation Fuels
S Azuma and S Wasaka New Energy and Industrial Technology Development
Organization, Japan
The New Energy and Industrial Technology Development Organization (NEDO)
has been developing coal liquefaction technology as part of the
“New Sunshine Programs” planned by the Agency of Industrial
Science and Technology, a division of the Ministry of International
Trade and Industry in Japan. The developed “NEDOL”
process showed advantages such as applicability to a wide range of coal
ranks, a high oil yield and reliability of plant facilities.
Parallel to the development of the coal liquefaction process,
development of product upgrading technology has been proceeding to make
use of the liquefied products as transportation fuels. Based on
the laboratory study of the upgrading process, a 40 bbl/d process
development unit (PDU) was designed and constructed. The PDU is
composed of a two-stage hydrotreating unit, an atmospheric distillation
unit and a reforming unit to produce gasoline and diesel
fractions. First-stage hydrotreating of coal derived crude oil was
carried out successfully in the PDU.
Coking
Fifty years of Coking
T Callcott and R Callcott Callcot Consulting, Newcastle
This paper is an idiosyncratic and personal view of cokemaking in
Australia over the last fifty years. It covers the state of the coal and
coke industry, coke-making and iron-making, and the place of research
throughout.
Effects of Low-temperature Oxidation on
Caking Property of Coal
H Ota and T Takarada Gunma University Department of Biological
and Chemical Engineering, Japan
Low-temperature oxidation is a well-known but important process to
change the caking property of coal. In this paper, we aim at
investigating the mechanism of coal oxidation and the effect of
oxidation treatment on the caking property. Particle size of coal sample
showed a pronounced effect on the oxidation reaction. The oxidation
reaction occurred more severely in the outer layer of coal particles
than inside the coal particles. FT-ir was used to characterize the
oxidized samples, and it was observed that carbonyl functional group
(C=O and COOH) and ether functional group ( -O- ) were the main products
formed during the oxidation. The isotope 18O2 was used to trace the
dynamics of the oxygen inherent in coal and that absorbed during
oxidation. It was found that during the oxidation treatment, not only
the oxygen adsorption occurred on the coals but also the reaction took
place between oxygen and the hydrogen in coal with the release of H2O
(m/z=20), and the two interactions may change the chemical bonds and the
amount of hydrogen in coal and thus affect the caking property of
coal.
Coal Petrography by Low Cost Imaging
B Jenkins Jenkins-Kwan Technology Brisbane; G O’Brien, H Beath,
and J Esterle CSIRO Exploration and Mining and CSIRO Minerals,
Brisbane
A new coal petrography technique is being developed to characterise
coking and thermal coals. It involves the analysis of micrographic
images of coal to produce a characteristic reflectance signature or
‘fingerprint’ called a full phase maceral
reflectogram. This can be used for several purposes: to
qualitatively compare coals, to quantify maceral group proportions, to
determine rank from vitrinite reflectance distributions, and to provide
utilisation modelling parameters. A low cost system has been
designed to retro-fit to existing petrographic microscopes.
Similar to manual techniques, a petrographer is required to calibrate
the illumination system and manually collect images which takes about 45
minutes. The calibration data is stored to assist with the image
processing which takes a further 45 minutes offline. A reflectogram and
report are generated in MS Excel. Current developments and testing
are aimed at expanding the rank range for quantitative analyses (0.4
– 2.2 at present) and determination of blend
proportions.
Factors Affecting the Coking Properties of
Blends
R Sakurovs, E Gawronski and L Burke CSIRO Division of Energy
Technology, Sydney
The aim of this work was to determine which of a number of factors
suspected to affect coke properties do in fact affect them.
Eleven Australian coals were used to prepare eight blends, which where
coked in a 400 kg Research Coke Oven. The blend compositions were
chosen such that effective rank and fluidity of the blends were the same
but other factors were allowed to vary. The strength, abrasion
resistance and reactivity of the cokes were examined
It was found that cokes prepared to the same effective rank and fluidity
had similar overall quality though the variation in some coke properties
was significant. Tow factors that some consider responsible for
the variations in coke quality had no effect on any coke property:
variations in reflectance (or V-step) distribution and the presence of
high volatile poorly-coking coals, even at additions as great as 25%
wt.
One source of variation was due to the presence of one low-volatile
coal. When this coal was present in the blend there was a marked
decrease in the resistance to abrasion as measured by severe abrasion
tests although no other indices were significantly affected. It is
hypothesized that the cokes containing this coal tend to flake on
extended abrasion, owing to the relatively large domain sizes in the
coke generated by this coal, but that this form of abrasion has no
effect on strength or reactivity.
There were significant variations in D1150/15 that were not due to
rank, rank distributions or fluidity of the blend and remained
unexplained. Additionally, the significant variations in CRI and
CSR were observed that were not due to variations in the elemental
composition of the ash.
Mining
Alternate Management Options for the Control of Acid Materials at
Coal Mines in the Bowen Basin Queensland
C Hanahan University of Queensland, Brisbane
The management of acid mine drainage at coal mines in the Bowen Basin
depends on low rainfall to minimise transport of the products of the
oxidation of sulphide minerals, primarily pyrite. Thus, generation
of acid mine drainage (AMD) occurs mainly during rain events.
Management involves channeling run-off from rain events into active pits
and then either pumping the generated AMD out to evaporation ponds or in
some cases pumping into underground shafts no longer in use.
Acid-generating tailings are stored in ponds with water covers.
Alternative management options are proposed here.
Red mud, the iron-rich residue from the caustic extraction of alumina
from bauxite ore using the Bayer process, is a highly alkaline waste
produced in large quantities. At the Queensland Alumina Ltd. (QAL)
refinery in Gladstone, QLD, the 8,000 dry tonnes of residues produced
daily are neutralised with seawater, resulting in a reaction pH (1:5) of
8.6 - 8.8. The author’s PhD project has investigated the
abilitites of seawater neutralised red mud to neutralise acidity and
trap trace metals associated with acid mine drainage.
The study reported here trials the use of seawater neutralised red mud
to treat surface waters collected from three sites at two coal mines in
the Bowen Basin. Alternative management options are proposed to
treat the AMD from storm events and to treat and enhance rehabilitation
of tailings. A leaky dam lined with red mud for the slow
infiltration of collected storm run-off could replace evaporation
ponds. Co-disposal of red mud with dewatered tailings could
enhance rehabilitation potential and eliminate the need to maintain
water covers. The reduction in transport costs of the red mud, a
waste product with its own management costs, by using the coal trains
returning empty to the Bowen Basin coal mines from Gladstone lends an
additional cost benefit to these management options.
Brown Coal Derived Pproducts for
Ameliorating Soil Acidity
J Issa, A Patti and W Jackson Monash University,
Melbourne
High acidity in soil is directly related to high toxic aluminium
levels. An increase in pH is desirable down to the root zone of
crops (>10 cm). Typical treatments such as lime and gypsum only
increase pH near the soil surface unless they are physically
incorporated; this is labour and cost intensive, and may also cause soil
degradation.
Humic acid derived from brown coal, with added calcium, when applied to
the soil surface, can increase pH deeper into the soil profile.
The humates can move down with water percolating the soil. As they
move down, the added calcium bound to the humate’s cation exchange
sites (the acidic oxygen functional groups) can exchange with toxic
aluminium ions and ions on exchange sites in the soil. Thus the
soil pH is buffered, nutrient transport to plants assisted, and
phytotoxic aluminium bound and rendered harmless to plants.
Humic material fractions obtained from brown coal can be classified
according to their solubility in acid and base. These fractions
differ in their ability to decrease soil acidity. The
‘humin’ fraction (base-insoluble) has a low acid group
content and moves slowly through the soil. Humic acid
(base-soluble, acid-insoluble) and fulvic acid (base and acid-soluble)
move more rapidly; fulvic acid has more acidic groups than humic acid,
but its lower molecular weight makes it more susceptible to microbial
degradation, so that it is destroyed before benefiting the
soil.
K Humate is a commercially available source of humate (ex HRL
Agriculture Pty Ltd, Australia) derived from brown coal. It can be
obtained by the treatment of brown coal with potassium hydroxide.
Calsulmag is a commercial treated coal fly ash (also ex HRL Agriculture
Pty Ltd) which can be used instead of lime due to its high inorganic
calcium and magnesium content. When K humate and Calsulmag are
combined in an aqueous mixture, and applied to the surface of an acidic
soil, pH is increased (from 3.8 to 4.5) as is exchangeable calcium
(30-50%), while exchangeable aluminium is decreased (30-50%), down to a
5 cm depth.
Optimisation of Underground Coal
Gasification for Improved Performance and Reduced Environmental
Impact
A Beath and C Mallett CSIRO Exploration and Mining, Brisbane
Development of improved UCG processes has been performed using two
complementary methods. The first of these is the utilisation of
detailed models of the gasification of coal under the conditions
experienced in UCG. The development of these models is discussed
and the sensitivity of the models to variables such as temperature,
pressure, water ingress and feed gas composition input is
analysed. In the second stage of the optimisation various process
arrangements for the surface plant were simulated using a commercial
process modelling software package. The objective was to determine
process arrangements that had both high efficiency and minimal emission
of greenhouse gases. The processes were all specifically designed
for electricity generation, however the techniques used could also be
applied to synthesis gas production. The preferred process
developed allows for separate combustion of hydrogen, with a stream
comprised of methane, carbon monoxide and other gases being burnt
separately in oxygen, allowing for sequestration of a carbon dioxide
rich stream. Disposal of the carbon dioxide could possibly be in
spent underground gasification sites. As the majority of the gas
processing is carried out at high pressures, there is minimal
expenditure of energy in recompression of the carbon dioxide for
sequestration.